Measurement Systems Analysis

BPI Consulting

Measurement Processes

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Measurement Systems Analysis/Gage R&R is an Excel-based program that determines if the measurement process is acceptable. It is based on the techniques outlined in Measurement Systems Analysis (AIAG), 3rd edition, and Evaluating the Measurement Process (Wheeler and Lyday). You can view a video of how part of this program works here. This program is also included in SPC for MS Excel program!

BPI Consulting's Gage R&R program contains the following:

Average and Range Method to generate the classical Gage R&R report with the following chart options: (View Video)

Averages charts – stacked and unstacked

Range charts – stacked and unstacked

Run chart by part

Scatter plots

Whiskers charts

Error charts

Normalized histograms

X-Y Plots

Range charts for each operator

Operator bias chart

Operator consistency chart

ANOVA Method that includes:

ANOVA table

Residuals plot

ANOVA Gage R&R report

Range Method for Gage R&R

Bias Method – Independent Sample Method

Bias Method – Control Chart Method (checks Stability also)

Linearity Method

Attribute Gage R&R that includes:

Effectiveness table (attribute Gage R&R report)

Crosstabulations

Kappa values

The program can handle up to 25 operators, 20 parts and 20 trials for the variable gage R&R. You can select which option to base results on: tolerance, total variation of parts in the study, or a standard deviation you entered.

To see an example of the report and output from the program, you can download an Excel workbook

view the examples on-line.

Customer Feedback: "Re-running past studies through your Excel add-in software gave me the results based on math from Measurement Systems Analysis from AIAG.... results that differed from the other software...... Thank you again for a great product." (for complete quote)

You can order the gage R&R program by itself (for $49) or as part of the SPC for MS Excel program ($149, more info on SPC for MS Excel)

SPC for MS Excel

This software provides an easy and affordable method of creating and updating charts in Microsoft Excel.